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Factory Automation
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Electronics

Automating the World
Electronics

AI for the electronics market

Artificial intelligence is revolutionising the electronics industry, offering smarter, faster, and more reliable solutions for complex challenges. From predictive maintenance powered by real-time data monitoring to intuitive visual inspection systems, AI-driven tools enhance efficiency, reduce downtime, and improve quality control.

Explore how our cutting-edge technologies enable businesses to optimise performance, prevent failures, and unlock new levels of automation and precision.

Turn your production data into actionable insights

Unlock the full potential of your manufacturing data with MELSOFT MaiLab. This intelligent machine learning tool analyses your production data in real time, helping you detect inefficiencies, reduce downtime, and optimise performance.
No data science expertise needed – MELSOFT MaiLab translates complex data into clear, actionable recommendations, empowering your team to make smarter, faster decisions.

Here are some key features of this solution:

  1. Automated data analysis: MELSOFT MaiLab automatically collects and analyses data from sensors and inspections, creating diagnostic models. This allows for quick identification of issues and appropriate actions.
  2. Intuitive user interfaces: it offers a user-friendly interface, enabling users to perform tasks related to data analysis and diagnostics without the need for specialised knowledge.
  3. Support for various applications: MELSOFT MaiLab is flexible and can be tailored to different business needs, offering various licences that can be combined depending on the company's requirements.
  4. Improvement of production efficiency: with MELSOFT MaiLab manufacturers can replace human experience and intuition with digital technology, leading to increased efficiency and product quality.

Take a closer look at how to use this tool in practice

Identifying Challenges, Defining Solutions

Challange

On a PCB function testing unit built into a servo motor, jig deterioration (distortion/soiling of conductive pin, etc.) prevents normal tests from being performed. With the current criteria, there are problems such as unsuccessful attempts and delayed response, therefore the appropriate timing to perform maintenance work is unclear.

Solution

MELSOFT MaiLab monitors FCT test measuring value trends and detects errors that require maintenance work. Reduce equipment stops without remedial action for checks alone and work that wouldn’t have been necessary if remedial action was taken when signs were first detected.

AI-powered visual inspection – simple, fast, reliable

Ensure flawless quality control with MELSOFT Vixio. This intelligent visual inspection tool uses cameras to detect defects and inconsistencies in real time, helping you maintain the highest production standards. With its intuitive interface, you can easily train AI models to analyse images and automate inspections – no specialised expertise required. Reduce errors, improve efficiency, and take quality assurance to the next level.

MELSOFT Vixio features:

  • AI algorithm with high speed and accuracy, ideal in manufacturing processes.
  • Simple operation settings without programming.
  • Improved traceability and detection of anomalies and bad spots.

Need more information?

Would you like to learn more about this visual inspection software? Visit our dedicated MELSOFT Vixio product page to discover the full potential of this innovative solution.

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